Warehousing is a multi-billion dollar industry, yet many fail to maximise its capacity simply because they think it’s a straightforward business. Understandably, it’s quite easy to underestimate the tasks involved in warehousing given its non-manufacturing classification. Then again, because of the crucial role it plays in the supply chain, it’s a business confounded by stringent policies and regulations. Just obtaining a permit to operate already takes a host of considerations. Things can get even more complex when operation kicks off.
One particular consideration that you have to make is the installation of a pallet racking system. You have to figure out whether such a structure can help improve your operation or simply increase your outlay. Generally, adding a pallet racking system improves warehousing operation, although it is crucial to understand its impact on your business before funding its construction. Here are some guide questions you can ask to further educate yourself about pallet racking systems.
What is a pallet racking system?
A pallet racking system is a network of pallets or skids built into horizontal rows with multiple levels. It consists of a number of significant parts and pieces, including uprights (the columns that hold everything together), beams (horizontal tendons where the pallets are slid into), spacers (the pieces that go between rows of pallets), and decks (the platform that holds the stored products).
You can choose to have your pallet racking system designed and built into the warehouse itself, although that would consequently limit the system’s use. A removable pallet racking system, on the other hand, allows you to reconfigure your floor plan when necessary, which makes it a better option, especially if you’re the type that likes moving things around now and then.
Why do you need one in your warehouse?
There are many warehouse operation and management issues that a pallet racking system can help address. First off, if you are experiencing an unusual number of slip, fall, and trip accident cases despite implementing safety guidelines, then your warehouse space itself must be the culprit. Perhaps crates and boxes are not properly arranged, simply because there are no racks to place them on. Lack of enough space for vehicles to move around is also a likely cause of accidents. A well-installed pallet racking system can eliminate any likelihoods of accident.
Also, with a pallet racking system, you can easily classify the products you are storing, which means you can quickly put them in their intended rack. And with sufficient walkway and driveway space, your workers can avoid accidents because they will not come across any obstruction. It will also be easier for your forklifts to move in and out of your warehouse to deliver products.
Can I install it myself?
The honest answer is yes, you can, but only if you are well-versed with the building code, have in-depth knowledge in pallet racking architecture, have an impressive floor planning skill, and have actual experience building one. Otherwise, better leave it to the experts from a warehouse solutions provider, such as AGAME Universal. Not only do we have some of the country’s most experienced warehouse solutions experts, but we also have access to the best materials for building your pallet racking system.
What types of pallet racking are available?
Pallet racking systems are available in different types, each of which has its share of benefits and drawbacks. When choosing a type of pallet racking, make sure that it meets all your warehouse’s unique needs. Consider the types of products you store, the available space in your warehouse, and the vehicles you are using inside the warehouse.
- Cantilever. Some products, such as pipes, rods, and timber, require special racking for quick storage and access. A cantilever racking system, which has no columns on one side, is well suited for the task.
- Selective. This is the most popular type of racking even though it has the lowest storage capacity. Warehouse owners prefer selective racking to other bigger and wider types because it is the cheapest option.
- Push Back. If you really want more pallets to be stored in a single aisle and allow for a wider space for forklifts, consider using a push back racking system. It allows pallets to be stored up to 6 deep from either side of the aisle by means of pushing.
- Drive-In. In case you are trying to save space to be used for other operational purposes, the drive-in racking is your best bet. With its last-in/first-out forklift rotation system, you can use fewer aisles for the same amount of storage.
- Pallet Flow. Like the drive-in racking, this type of pallet racking system is perfect for depth space, as it minimises the need for aisles. Pallets are conveyed into the racks through a sloped plane. A similar technique is used in a carton racking system, except it is intended for storing carton-sized units.
What safety concerns should I prepare for?
All light or heavy duty warehouse racking and shelving systems in Australia must be designed and built at least according to AS4084 (Steel Storage Racking), AS1538 (Cold-Formed Steel Structures Code), and AS1250 (Steel Structures Code). These codes serve as a guide for pallet racking system companies for designing safe and efficient warehouse storage structures.
They address all concerns related to structural stability, consequently reducing the risk of collapse, which might harm the workers. They also encompass safety practices in the warehouse, which warehouse owners are obliged to properly orient their workers with to prevent accidents. Simply put, you will be able to address any safety concerns if you follow these guidelines.
To make sure that the pallet racking system you will install in your warehouse is both safe and efficient, have experts from AGAME Universal design and build it for you. Not only do we have the right experts to guide you through the best options, but we also have a vast network of resources, which allows us to ensure the quality of the pallet racking system.
Warehouse Racking System FAQ, supplychaindigital.com